35 kV cast resin dry-type transformer

35 kV Cast Resin Dry-Type Transformer

For distribution contractors, panel builders and industrial project owners: the ETENZ 35 kV cast resin dry-type transformer covers 50–2500 kVA in the distribution table and 800–25000 kVA in the power table, with off-circuit or on-load tap changing — for indoor 35 kV step-down duty where no oil pit can be built.

Primary Equipment E-HouseCritical Equipment Room PowerCampus Distribution Room

Key Metrics

50–2500kVA
Distribution
800–25000kVA
Power
35~38.5kV
Voltage
6.0–10.0%
Impedance

Product Features

Feature icon

No oil pit at 35 kV

Solid insulation goes straight indoors, with no oil pit, no oil-retention arrangement and no oil fire-protection system. Underground substations, high-rise buildings and positions inside a plant where no pit can be excavated can take 35 kV indoors directly.

Feature icon

No oil pit at 35 kV

Solid insulation goes straight indoors, with no oil pit, no oil-retention arrangement and no oil fire-protection system. Underground substations, high-rise buildings and positions inside a plant where no pit can be excavated can take 35 kV indoors directly.

Product Details

The coding follows the 10 kV dry-type family exactly: S is three-phase, C is epoxy-cast solid moulding, a Z where it appears means on-load tap changing, B means a foil coil on the low-voltage side, and the final digit is the performance-level code. The only difference is the rated high voltage that follows the code. SCB10-2500/35 therefore reads: three-phase, epoxy-cast, low-voltage foil, performance level 10, 2500 kVA, 35 kV. The same string means the same thing at 10 kV and at 35 kV, but insulation level, impedance band and capacity ceiling all differ, so 10 kV experience cannot simply be applied here.

SC(ZB)10 35 kV cast resin dry-type transformer type designation broken down position by position

The insulation level at this class is LI170 AC70/AC5: lightning impulse full wave withstand 170 kV and power-frequency withstand 70 kV, matching the 35 to 38.5 kV rated high-voltage range. The corresponding figures for a 10 kV dry-type unit are LI75 AC35/AC5. The two sets differ by more than a factor of two, so surge arrester arrangement, insulation distances and the high-voltage connection cannot be carried over from 10 kV practice. The solid insulation of a cast coil has no self-restoring capability under overvoltage, so the margin in insulation coordination is calculated on this class, and the overvoltage protection on the incoming side is settled at the design stage together with the protection scheme.

Short-circuit impedance falls in five bands with rating: 6.0% at the smaller end, then 7.0%, 8.0% and 9.0%, reaching 10.0% in the 25000 kVA band. The higher the impedance, the lower the prospective short-circuit current on the low-voltage side, and the breaking capacity and busbar dynamic strength required of the switchgear below relax with it — carrying a low impedance over to a large transformer pushes the low-voltage switchgear selection into a very high band, which is rarely the cheaper outcome. The cost in the other direction is voltage regulation: high impedance means larger voltage swings as load changes, which has to be checked against voltage-sensitive loads and, where needed, compensated with on-load tap changing. ETENZ reads the three together — low-voltage switchgear ratings, the short-circuit calculation and the voltage-quality requirement — before settling the impedance band.

The no-load loss columns of SC(ZB)10, 11 and 12 fall in a fixed proportion, each level about 10% below the last: 3130, 2820 and 2540 W at 1250 kVA, and 27100, 24400 and 21960 W at 25000 kVA. Load loss shares one column across the three and does not change with performance level. So the choice of generation works the same way here as at 10 kV: the whole gain lands in the no-load column, follows directly from the annual energised hours, and is independent of load factor. The on-load type has slightly higher losses than the off-circuit unit of the same rating — at 2000 kVA no-load rises from 4230 W to 4500 W and load loss from 18200 W to 19000 W — and the inspection interval and contact life of the tap changer belong in the maintenance cost as well.

Delivery Scope Options

Scope 1

Single Unit or Complete Package Supply

Transformers are supplied as single units against the order schedule, or as a complete package together with the protective enclosure, the temperature controller and the cooling fans. The active part is wound, assembled and routine-tested at the works and shipped as a complete unit; the assembly interface for the accessories follows the transport conditions. Where the transformer is to arrive together with a prefabricated power module, the E-House line takes on the enclosure, the internal arrangement and the foundation fixing, and the transformer is delivered as equipment housed within it.

Scope Includes:
Single unit or complete package
Complete-unit shipment and assembly interface
Foundation and fixing interface
In-cabin delivery handled by the E-House line
Scope 1

Single Unit or Complete Package Supply

Transformers are supplied as single units against the order schedule, or as a complete package together with the protective enclosure, the temperature controller and the cooling fans. The active part is wound, assembled and routine-tested at the works and shipped as a complete unit; the assembly interface for the accessories follows the transport conditions. Where the transformer is to arrive together with a prefabricated power module, the E-House line takes on the enclosure, the internal arrangement and the foundation fixing, and the transformer is delivered as equipment housed within it.

Scope Includes:
Single unit or complete package
Complete-unit shipment and assembly interface
Foundation and fixing interface
In-cabin delivery handled by the E-House line

Technical Specifications

Product form
35 kV class three-phase epoxy-cast solid-insulated dry-type transformer
Rated capacity, distribution type
50–2500 kVA
Rated capacity, power type
Off-circuit 800–25000 kVA; on-load 2000–25000 kVA
Rated high voltage
35–38.5 kV
Rated low voltage, distribution type
0.4 kV
Rated low voltage, power type
3.15, 6, 6.3, 10, 10.5, 11 kV
Off-circuit tapping range
±5% or ±2×2.5%
On-load tapping range
±4×2.5%
Vector group (≤6300 kVA)
Dyn11, Yd11 or Yyn0
Vector group (≥8000 kVA)
Dyn11, Yd11 or Ynd11
Insulation level
LI170 AC70 / AC5
Short-circuit impedance
6.0%, 7.0%, 8.0%, 9.0% and 10.0%, banded by rating
No-load loss (1250 kVA)
SC(ZB)10 3130 W; SC(ZB)11 2820 W; SC(ZB)12 2540 W
Load loss (1250 kVA, 120 °C)
12900 W, the same across the three performance levels
No-load loss (25000 kVA)
SC(ZB)10 27100 W; SC(ZB)11 24400 W; SC(ZB)12 21960 W
Load loss (25000 kVA, 120 °C)
101000 W
Load-loss reference temperature
120 °C
On-load type losses (2000 kVA)
4500 W no-load and 19000 W load loss, against 4230 W and 18200 W off-circuit
No-load current
0.85% at 1250–1600 kVA falling to 0.35% at 20000–25000 kVA
Cooling
AN natural cooling; AF forced air available
Degree of protection
IP20 or IP23 with a protective enclosure
Service conditions
Indoor; ambient −5 to +40 °C, hottest month average +30 °C, altitude not above 1000 m, installation environment free of significant pollution

Product FAQs

To do away with the oil pit. Underground substations, plant-room levels of high-rise buildings, retrofits inside existing works and industrial projects short of space often cannot build a pit and oil-retention arrangement, which shuts an oil-immersed unit out. A solid-insulated dry-type unit needs no pit, no retention and no oil fire-protection system, can sit indoors close to the load centre, and saves the fire design for the oil system, the periodic oil testing and the leak inspections. The price is indoor use, a lower ambient limit of −5 °C, and an installation environment free of significant pollution.

No. This class is LI170 AC70/AC5 and a 10 kV dry-type unit is LI75 AC35/AC5; the two sets differ by more than a factor of two, so surge arrester arrangement, insulation distances and the high-voltage connection all have to be recalculated for this class. The solid insulation of a cast coil has no self-restoring capability under overvoltage, so the overvoltage protection on the incoming side is settled at the design stage together with the protection scheme.

By reading three things together. High impedance means a low prospective short-circuit current on the low-voltage side, which relaxes the breaking capacity and busbar dynamic strength required of the switchgear below — carrying a low impedance over to a large rating pushes the switchgear selection into a very high band. The cost in the other direction is poorer voltage regulation, with larger swings as load changes. So low-voltage switchgear ratings, the short-circuit calculation and the voltage-quality requirement are checked together, with on-load tap changing added as compensation where needed.

Only no-load loss, each level about 10% below the last: 3130, 2820 and 2540 W at 1250 kVA, and 27100, 24400 and 21960 W at 25000 kVA. Load loss shares one column across the three performance levels and does not change with generation. The saving follows directly from the annual energised hours and is independent of load factor. Send the annual energised hours and the tariff and the payback for a specific generation can be calculated.

It follows the voltage swing and how often taps are adjusted. The on-load type has ±4×2.5% taps and switches under load, covering 2000–25000 kVA; the off-circuit type has to be de-energised to switch. The price is slightly higher losses (at 2000 kVA, 4500 W no-load against 4230 W and 19000 W load against 18200 W) and a tap changer that needs periodic inspection and contact-life management. It is worth it where voltage swings widely or voltage quality matters; where the supply side is steady and taps move once or twice a year, off-circuit is the better buy.

Yes, and this class suits it particularly well. No oil pit is provided inside a module, which matches a dry-type unit naturally; where it travels with the module, the prefabricated power module line takes on the enclosure, the internal arrangement and the foundation fixing, and the transformer leaves the works as equipment inside it. The 35 kV insulation distances, the ventilation and cooling air path, the clear width of maintenance aisles and the high-voltage entry arrangement are all settled in one pass at the module layout drawing stage, leaving only the connection on site.

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