Amorphous alloy dry-type transformer

Amorphous Alloy Dry-Type Transformer

For distribution contractors, panel builders and industrial project owners: the ETENZ amorphous alloy dry-type transformer covers 30–2500 kVA at 10 kV, with 410 W no-load loss at 630 kVA — under six tenths of the best figure a cast resin silicon-steel unit of the same rating reaches — for indoor distribution points energised all year.

Campus Distribution RoomCritical Equipment Room PowerModular Data Center

Key Metrics

30–2500kVA
Capacity
10kV
Voltage
410W
No-load 630 kVA
4.0 / 6.0%
Impedance

Product Features

Feature icon

Lowest no-load

No-load loss at 630 kVA is 410 W. A cast resin silicon-steel unit of the same rating starts at 1340 W for SC(ZB)10 and is still above 750 W at its best band; the amorphous core takes almost half off that again. At 30 kVA it is 70 W and at 2500 kVA 1200 W.

Feature icon

Lowest no-load

No-load loss at 630 kVA is 410 W. A cast resin silicon-steel unit of the same rating starts at 1340 W for SC(ZB)10 and is still above 750 W at its best band; the amorphous core takes almost half off that again. At 30 kVA it is 70 W and at 2500 kVA 1200 W.

Product Details

The leading S is three-phase, C is a moulded solid cast coil, B means a foil coil on the low-voltage side, H marks the amorphous alloy core, and the final digit is the loss-level code. Rated capacity and rated high voltage follow the code. SCBH15-630/10 therefore reads: three-phase, solid cast, low-voltage foil, amorphous core, loss level 15, 630 kVA, 10 kV. Against a cast resin silicon-steel dry-type unit, the extra position in the code is exactly the H — winding and insulation are the same in both, and the difference is the core material.

SCBH15 amorphous alloy dry-type transformer type designation broken down position by position

No-load loss is unaffected by load factor and proportional to energised hours. So indoor distribution points that stay energised for long hours at a low average load factor return the most — zoned distribution in a commercial complex, the mains side of offices and equipment rooms, municipal pumping stations, and redundant transformers on long hot standby. The redundant case is the clearest of all. A standby transformer on a dual-supply arrangement is energised year-round while carrying almost no load, so nearly all of its annual energy is no-load loss, and switching to an amorphous core cuts well over half of that outright. On an industrial main transformer running at seventy or eighty per cent all year, load loss dominates and the relative gain from amorphous is diluted; there the comparison worth making is against the later loss generations within the cast resin series.

Dyn11 covers the whole 30 to 2500 kVA range. Yyn0 is available only at 400 kVA and below — at 630 kVA and above the option does not exist. That belongs in the first step of selection, not in the ordering detail. Yyn0 is used where the low-voltage side needs a neutral brought out to carry unbalanced load, or where the phase relationship with the equipment upstream and downstream is specified; where a project calls for Yyn0 above 630 kVA, this series cannot meet it and the choice moves to the cast resin silicon-steel series, or the vector group requirement is reconfirmed. Neutral earthing arrangement, unbalanced-load capability and protection configuration are all settled together with the vector group and confirmed before ordering.

Amorphous ribbon is thin and brittle, so the core is wound rather than stacked and both its section geometry and its window dimensions differ from a silicon-steel unit. The windings are still epoxy-cast solid moulded coils, with the same cast high-voltage and foil low-voltage combination as the cast resin series, and the external interfaces follow the standard. What it affects is weight, overall dimensions and mounting dimensions — a separate set of figures that cannot be taken from a cast resin silicon-steel table of the same rating. ETENZ sets out the foundation, the load-bearing calculation, the clear width of maintenance aisles and the lifting plan from the actual data for the rating and core selected. On a retrofit replacing a unit in place, measure the wheel gauge and the ground outline of the old foundation first, then check them against the actual dimensions of the type selected.

Delivery Scope Options

Scope 1

Single Unit or Complete Package Supply

Transformers are supplied as single units against the order schedule, or as a complete package together with the protective enclosure, the temperature controller and the cooling fans. The active part is wound, assembled and routine-tested at the works and shipped as a complete unit; the assembly interface for the accessories follows the transport conditions. Where the transformer is to arrive together with a prefabricated power module, the E-House line takes on the enclosure, the internal arrangement and the foundation fixing, and the transformer is delivered as equipment housed within it.

Scope Includes:
Single unit or complete package
Complete-unit shipment and assembly interface
Foundation and fixing interface
In-cabin delivery handled by the E-House line
Scope 1

Single Unit or Complete Package Supply

Transformers are supplied as single units against the order schedule, or as a complete package together with the protective enclosure, the temperature controller and the cooling fans. The active part is wound, assembled and routine-tested at the works and shipped as a complete unit; the assembly interface for the accessories follows the transport conditions. Where the transformer is to arrive together with a prefabricated power module, the E-House line takes on the enclosure, the internal arrangement and the foundation fixing, and the transformer is delivered as equipment housed within it.

Scope Includes:
Single unit or complete package
Complete-unit shipment and assembly interface
Foundation and fixing interface
In-cabin delivery handled by the E-House line

Technical Specifications

Product form
Dry-type transformer with an amorphous alloy core and epoxy-cast solid insulation
Rated capacity
30–2500 kVA
Rated high voltage
10 kV (6, 6.3, 6.6, 10.5, 11 kV)
Rated low voltage
0.4 kV (0.38, 0.415, 0.433, 0.69 kV)
Off-circuit tapping range
±5% or ±2×2.5%
On-load tapping range
±4×2.5%
Vector group
Dyn11 across the whole range; Yyn0 only at 400 kVA and below
Insulation level
LI75 AC35 / AC5
Short-circuit impedance
4.0% (≤500 kVA); 6.0% (≥630 kVA)
No-load loss (630 kVA)
410 W
Load loss (630 kVA, 120 °C)
5960 W
No-load loss (30 kVA)
70 W
No-load loss (2500 kVA)
1200 W
Load loss (2500 kVA, 120 °C)
18450 W
Load-loss reference temperature
120 °C
No-load current
1.6% at 30 kVA falling to 0.4% at 2500 kVA
Core construction
Wound core of amorphous alloy ribbon
Winding construction
Epoxy-cast solid moulded high-voltage coil, foil low-voltage winding
Cooling
AN natural cooling; AF forced air available
Degree of protection
IP20 or IP23 with a protective enclosure
Service conditions
Indoor; ambient −5 to +40 °C, hottest month average +30 °C, altitude not above 1000 m

Product FAQs

It saves in no-load. No-load loss at 630 kVA is 410 W, while a cast resin silicon-steel unit of the same rating starts at 1340 W for SC(ZB)10 and is still above 750 W at its best band. Load loss is essentially the same, only slightly higher in the 2500 kVA band (18450 W against 17170 W). The annual saving is the no-load difference times the annual energised hours, independent of load factor. Send the annual energised hours and the tariff and both the figure and the payback can be calculated.

At indoor distribution points energised for long hours at a low average load factor — zoned distribution in a commercial complex, the mains side of offices and equipment rooms, municipal pumping stations, and redundant transformers on long hot standby. Hot standby is the clearest case: a standby transformer is energised year-round while carrying almost no load, so nearly all of its annual energy is no-load loss. On an industrial main transformer running at seventy or eighty per cent all year, load loss dominates and the relative gain is diluted; there the comparison worth making is against the later loss generations of the cast resin series.

No. In this series Yyn0 is available only at 400 kVA and below, while Dyn11 covers the whole capacity range. Where a project calls for Yyn0 above 630 kVA, the choice moves to the cast resin silicon-steel series or the vector group requirement is reconfirmed. This belongs in the first step of selection rather than the ordering detail — neutral earthing arrangement, unbalanced-load capability and protection configuration are all settled together with the vector group.

The interfaces line up; the dimensions may not. The windings are still epoxy-cast with a foil low-voltage side and the external interfaces follow the standard, but the section geometry of a wound core differs from a stacked one, so weight, overall dimensions and mounting dimensions are a separate set of figures and cannot be taken from a cast resin silicon-steel table of the same rating. Before an in-place replacement, measure the wheel gauge and the ground outline of the old foundation, then check them against the actual dimensions and load-bearing figures of the type selected.

The boundary is at 630 kVA. Crossing it changes the basis for calculating the prospective short-circuit current on the low-voltage side, so the breaking capacity of the switchgear below has to be recalculated against the actual band. Higher impedance means lower short-circuit current and less pressure on the switchgear, at the price of poorer voltage regulation. When weighing 500 kVA against 630 kVA, read this alongside the low-voltage switchgear ratings.

Yes. No oil pit is provided inside a module, which matches a dry-type unit naturally; where it travels with the module, the prefabricated power module line takes on the enclosure, the internal arrangement and the foundation fixing, and the transformer leaves the works as equipment inside it. The weight and overall dimensions of an amorphous unit differ from a cast resin silicon-steel one of the same rating, so the internal arrangement is set out from the actual data. Entry and exit directions, ventilation and cooling, and maintenance aisles are settled in one pass at the layout drawing stage.

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