Cast resin dry-type transformer with protective enclosure

Cast Resin Dry-Type Transformer

For distribution contractors, panel builders and industrial project owners: the ETENZ cast resin dry-type transformer covers 30–2500 kVA at 10 kV and 20 kV, selected across the SC(ZB)10 to SCB18 loss generations, supplied as a single unit or delivered as equipment inside a prefabricated power module.

Campus Distribution RoomPrimary Equipment E-HouseCritical Equipment Room PowerModular Data Center

Key Metrics

30–2500kVA
Capacity
10 / 20kV
Voltage
150%
Overload
IP20 / IP23
Protection

Product Features

Feature icon

Six loss generations

SC(ZB)10, 11, 12 and 13 share the voltage, the capacity steps and the mounting dimensions; the difference sits in no-load loss, which falls step by step from 1340 W to 965 W at 630 kVA. Load loss steps down once, at SC(ZB)13, from 5960 W to 5365 W, and does not move after that. SCB14 and SCB18 are two later generations whose values are confirmed per project. Annual running hours and the electricity tariff decide which generation to stop at.

Feature icon

Six loss generations

SC(ZB)10, 11, 12 and 13 share the voltage, the capacity steps and the mounting dimensions; the difference sits in no-load loss, which falls step by step from 1340 W to 965 W at 630 kVA. Load loss steps down once, at SC(ZB)13, from 5960 W to 5365 W, and does not move after that. SCB14 and SCB18 are two later generations whose values are confirmed per project. Annual running hours and the electricity tariff decide which generation to stop at.

Product Details

The designation runs left to right in three parts: construction, winding and performance level. The leading S is three-phase, C is epoxy-cast solid moulding, a Z where it appears means on-load tap changing and its absence means off-circuit, B means the low-voltage side uses a foil coil, and the final digit is the performance-level code. Rated capacity and rated high voltage follow the code, written as "-capacity/voltage" in kVA and kV. SCB13-630/10 therefore reads: three-phase, epoxy-cast, low-voltage foil, performance level 13, 630 kVA, 10 kV, off-circuit tap changing.

SC(ZB)13 cast resin dry-type transformer type designation broken down position by position

The high-voltage side is a vacuum epoxy-cast solid moulded coil: class F insulated copper conductor as the conductor, glass fibre and epoxy composite as the insulation. Their expansion coefficients are close, so cycling temperature builds no stress at the interface, and that is where the cast coil gets its impulse and crack resistance. Glass fibre and epoxy are self-extinguishing, do not sustain combustion and release no toxic gas. The low-voltage side is foil wound. Low voltage means few turns and a high current, and in a wire-wound form the ampere-turn distribution becomes less steady as the current rises, taking the axial short-circuit force up with it. Foil winding has no axial turns and no winding helix angle, so high- and low-voltage ampere-turns balance naturally and axial force stays low. The foil insulation is thinner, so several cooling ducts fit into the same window and the thermal margin is wider. Interlayer insulation is DMD, and the winding ends are resin-sealed and cured once winding is complete.

Grain-oriented cold-rolled silicon steel, full 45° mitred joint, limbs banded with insulating tape, the surface sealed with insulating resin varnish against damp and rust, and clamps and fasteners separately surface-treated. Stacking is step-lapped in several steps, the core is stacked automatically off the slitting line, and the top yoke is left unstacked at assembly. No-load loss, no-load current and core noise come down together, and they come down through this core work rather than through the windings — which is why changing the loss generation at the same capacity mainly moves the no-load column of the parameter table.

The intelligent temperature controller acts in steps against the temperature read by sensors embedded in the windings: over-temperature alarm, over-temperature trip, three-phase scanning, and starting and stopping of the cooling fans. The fans are cross-flow top-blowing, a choice that favours noise over air pressure. Under natural cooling the transformer runs at rated capacity; with the fans running it carries 150% of rated load. That margin is normally used not for continuous full load but to cover transfers during maintenance, seasonal peaks, or temporary duty when another transformer is out of service.

The bare unit can be installed directly at the load centre; where a protective enclosure is added, the degree of protection is chosen between IP20 and IP23, and the enclosure material between cold-rolled steel, stainless steel and aluminium alloy plate. Low-voltage outgoing runs on standard busbars, at the side or at the top, and can also be designed to suit the busbar route on site. High voltage and low voltage each have top entry and bottom cable entry, and the four combinations correspond to four cable routing directions. Where the transformer is delivered with a prefabricated power module, ETENZ settles the entry and exit directions together with the cable support and tray levels during the internal arrangement stage, leaving only the connection to be made on site.

The six loss generations share voltage, capacity steps, mounting dimensions and low-voltage terminals, so the choice comes down to weighing no-load loss against purchase price. No-load loss runs all year without interruption while load loss follows the load factor, so where annual utilisation hours and load factor are low the no-load column weighs far more heavily. On-load tap changing is the other branch. At the same capacity it adds roughly 10% to no-load loss, roughly 6% to load loss and about 100 kg of weight, and where the tap changer is arranged at the side it adds about 650 mm laterally, or about 750 mm frontally where it is arranged at the front. These figures are selection-stage estimates; final values follow the configuration.

Delivery Scope Options

Scope 1

Single Unit or Complete Package Supply

Transformers are supplied as single units against the order schedule, or as a complete package together with the protective enclosure, the temperature controller and the cooling fans. The active part is wound, assembled and routine-tested at the works and shipped as a complete unit; the assembly interface for the accessories follows the transport conditions. Where the transformer is to arrive together with a prefabricated power module, the E-House line takes on the enclosure, the internal arrangement and the foundation fixing, and the transformer is delivered as equipment housed within it.

Scope Includes:
Single unit or complete package
Complete-unit shipment and assembly interface
Foundation and fixing interface
In-cabin delivery handled by the E-House line
Scope 1

Single Unit or Complete Package Supply

Transformers are supplied as single units against the order schedule, or as a complete package together with the protective enclosure, the temperature controller and the cooling fans. The active part is wound, assembled and routine-tested at the works and shipped as a complete unit; the assembly interface for the accessories follows the transport conditions. Where the transformer is to arrive together with a prefabricated power module, the E-House line takes on the enclosure, the internal arrangement and the foundation fixing, and the transformer is delivered as equipment housed within it.

Scope Includes:
Single unit or complete package
Complete-unit shipment and assembly interface
Foundation and fixing interface
In-cabin delivery handled by the E-House line

Technical Specifications

Product form
Indoor three-phase epoxy-cast solid-insulated dry-type transformer
Rated capacity
30–2500 kVA
Rated high voltage
10 kV (6, 6.3, 6.6, 10.5, 11 kV); a separate table covers the 20 kV class
Rated low voltage
0.4 kV (0.38, 0.415, 0.433, 0.69 kV)
Off-circuit tapping range
±5% or ±2×2.5%
On-load tapping range
±4×2.5%
Vector group
Dyn11 or Yyn0
Insulation level
LI75 AC35 / AC5
Short-circuit impedance
4.0% (≤500 kVA); 6.0% (≥630 kVA); 1600–2500 kVA also have 8.0% high-impedance rows
No-load loss (630 kVA)
1340 / 1170 / 1070 / 965 W for SC(ZB)10 / 11 / 12 / 13
Load loss (630 kVA, 120 °C)
5960 W (SC(ZB)10–12); 5365 W (SC(ZB)13)
Load-loss reference temperature
120 °C
No-load current (630 kVA)
0.5% (SC(ZB)10–11); 0.3% (SC(ZB)13)
Sound level (630 kVA)
49 dB (SC(ZB)10–11); 46 dB (SC(ZB)12–13)
Cooling
AN natural cooling; AF forced air carries 150% of rated load
Degree of protection
IP20 or IP23 with a protective enclosure
Enclosure material
Cold-rolled steel, stainless steel or aluminium alloy plate
Low-voltage outgoing
Standard busbars, side or top outgoing
Incoming arrangement
HV top entry / HV bottom cable entry; LV top entry / LV bottom cable entry
Service conditions
Indoor; ambient −5 to +40 °C, hottest month average +30 °C, altitude not above 1000 m
Humidity
Operates at 100% humidity; no pre-drying needed after a shutdown
On-load tap changing increment (estimate)
No-load loss about +10%, load loss about +6%, weight about +100 kg; +650 mm laterally or +750 mm frontally

Product FAQs

It follows the installation position and the fire-protection conditions. A dry-type unit is solid-insulated and indoor, can be placed directly at the load centre, and needs no oil pit, oil sump or oil fire-protection system, which favours damp environments and underground substations; its low-temperature limit in service is −5 °C. An oil-immersed unit can be installed outdoors, goes down to −25 °C, and at the same capacity has lower no-load loss and usually a lower unit price. Most transformers inside a prefabricated power module are dry-type, precisely because no oil pit is provided inside the module.

Voltage, capacity steps, mounting dimensions and low-voltage terminals are identical; the difference sits in no-load loss — at 630 kVA it falls step by step from 1340 W at SC(ZB)10 to 965 W at SC(ZB)13. Load loss drops once, at SC(ZB)13, from 5960 W to 5365 W, and does not move again. No-load loss is consumed all year without a break while load loss follows the load factor, so a higher generation pays back sooner where annual utilisation hours are low. SCB14 and SCB18 are two later generations whose values are confirmed per project. Send the annual running hours, the average load factor and the tariff and the break-even generation can be calculated.

Not as a continuous duty. That margin is the short-time capability with forced-air cooling in service, and it is typically used for transfers during maintenance, seasonal peaks, or temporary duty when a transformer in parallel is out of service. Continuous full-load operation should be sized on rated capacity; do not use the overload capability to reduce the capacity chosen. The permitted duration depends on winding temperature rise, ambient temperature and the load curve, and is calculated against project conditions.

No. Solid insulation takes up no moisture, the transformer operates at 100% humidity, and it can be put into service after a shutdown with no pre-drying. The difference against an oil-immersed unit shows most clearly on seasonally idle installations, standby transformers and coastal projects.

Separate 8.0% impedance rows exist at 1600, 2000 and 2500 kVA, for cases where the short-circuit current on the low-voltage side has to be brought down — usually where the breaking capacity of the low-voltage switchgear or the dynamic strength of the busbar is the limit. The price is higher load loss (1600 kVA goes from 11730 W to 12960 W) and poorer voltage regulation. Check the expected low-voltage short-circuit current and the switchgear ratings before choosing them.

On selection-stage estimates: no-load loss rises by about 10%, load loss by about 6% and weight by about 100 kg; where the tap changer is arranged at the side the lateral dimension grows by about 650 mm, and where it is arranged at the front the frontal dimension grows by about 750 mm. The two directions are alternatives and the choice bears directly on the clear aisle width inside the module or the substation, so it belongs in the layout drawing stage. Final dimensions follow the configuration.

Yes. Where the transformer travels with the module, the prefabricated power module line takes on the enclosure, the internal arrangement, the foundation fixing and the ventilation design, and the transformer leaves the works as equipment inside it; entry and exit directions, cable support levels and the clear width of maintenance aisles are all settled once at the layout drawing stage, leaving only the connection on site. Supply of the transformer on its own is equally possible.

Against the sound level for the chosen capacity and loss generation: at 630 kVA it is 49 dB for SC(ZB)10–11 and 46 dB for SC(ZB)12–13. That is the sound pressure level of the equipment itself; the level actually reaching the site boundary or a sensitive receiver also depends on installation position, room acoustics and distance attenuation, and is calculated separately per project. Fan noise is added on top once the fans are running.

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