ASE Solar Power Station: Prefabricated 69 kV Substation Delivery

ASE Solar Power Station: Prefabricated 69 kV Substation Delivery

ASE Solar Power Station ProjectChina & East Asia
Solar Evacuation
Grid-Tie Package
69 kV Substation
Prefab E-House
Factory Prefab
Fast Site Lift-In

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Project Overview

Renewables & StorageMedium Scale

Electricity demand is climbing fast in the region the ASE solar power station serves, and the evacuation of its utility-scale output hinges on a new 69 kV step-up substation as the critical grid-connection link. Under the conventional approach, a substation like this is civil-built and electrically assembled on the plant site, where weather, ground conditions, and the sequencing of trades routinely make it the bottleneck that holds up first power. The project team wanted to compress the on-site electrical works and cut the uncertainty of field interface coordination, without compromising electrical reliability, so the substation could keep pace with the build-out of the solar array and the evacuation line. ETENZ took on this scope with a prefabricated, factory-built substation: the 69 kV enclosure structure and its electrical equipment are prefabricated, arranged, and integrated inside the factory, then the fully assembled and tested module is shipped to site and lifted into position—moving the bulk of the field work forward into a controlled factory environment.

Aug 2025
Project Time
China & East Asia
Region
Medium Scale
Scale
First-level enclosure completed during construction

Service Scope

Prefabricated 69 kV Substation Enclosure Manufacturing & Electrical System Integration

ETENZ is responsible for the structural design and manufacturing of the substation enclosure, and completes the layout, interface prefabrication, and integration of the primary and secondary electrical equipment in the factory. Before shipment, the complete module undergoes integrated assembly and functional testing; ETENZ also defines the packaging and transport plan and supports site lift-in and external interface tie-ins. The scope centers on manufacturing, integration, and delivery readiness, and does not extend to operating the substation or managing power generation.

Equipment assembly and integration inside the prefabricated electrical enclosure at the factory

Engineering & Integration Points

Two-Story, Spliced-Container Enclosure

The substation uses a two-story structure: the lower level houses the primary equipment, built from eight 40-foot containers spliced together, while the upper level holds the secondary equipment in six containers of the same size. Primary and secondary equipment are integrated on separate levels, all prefabricated, arranged, and wired in the factory—a modular structure that makes assembly and transport easier and more reliable.

Coordinated 69 kV Evacuation Interfaces

Working from the solar plant's evacuation requirements, the incoming and outgoing feeders, busbar, and protection configuration are planned up front, reducing the field-coordination complexity of tying the module into the plant's evacuation line.

Transport-Ready, Fast Site Lift-In

The enclosure is engineered to transport envelopes as a shippable module, so once it reaches site the work is primarily lifting it into position—markedly cutting on-site civil and wet trades and shortening the field schedule ahead of first power.

Built for Outdoor Plant Conditions

For the outdoor operating conditions of a solar plant, the enclosure is adapted for ingress protection, thermal management, and anti-condensation, safeguarding the operating environment for the electrical equipment on site.

Switchgear and busbar layout inside the E-House module

Delivery Value

By moving the substation's structural and electrical integration forward into the factory, the project markedly reduced on-site electrical works and interface coordination ahead of first power, letting the substation stage track the solar plant's overall build schedule and improving the delivery certainty of the evacuation works.

69 kV
Voltage Class
Prefabricated evacuation substation for the solar power station
14×40ft
Enclosure Scale
Two-story: 8 primary + 6 secondary containers
Factory-Tested
Quality Assurance
Shipped only after integrated assembly and functional testing pass

Project Value

For the solar plant's project team, prefabricated delivery turns the substation from something "built up gradually on site" into "factory-prefabricated plus site lift-in," cutting the uncertainty of field construction and interface coordination. It makes the critical evacuation stage more controllable on schedule and more traceable on quality—supporting on-time grid connection and power evacuation for the plant as a whole.

Prefabricated substation module being lifted into position on site

Related Application Solutions

Prefabricated Infrastructure

Prefabricated E-House Project Delivery Solution

ETENZ delivers configurable prefabricated E-House projects for electrical equipment integration, covering enclosure manufacturing, layout, wiring paths, factory checks, interface coordination, and OEM/ODM cooperation.

Prefabricated E-House Project Delivery Solution

Related Products

ETENZ products related to the manufacturing, integration, or delivery scope of this project