Chiller plant enclosure exterior with side equipment doors and end-wall pipe connections
ISO 14001
ISO 14001
ISO 45001
ISO 45001
ISO 9001
ISO 9001

Chiller Plant Enclosure

For chiller OEMs, plant integrators and data center projects: a factory-built plant room ready for chillers and pumps, from enclosure only to OEM/ODM.

Industrial Equipment EnclosureIndustrial CoolingModular Data Center

Key Metrics

20 / 40 ft·modular
Format
25years
Design life
IP54 / 55
Protection
C3–C5
Corrosion

Product Features

Ready for the Plant

Enclosure, equipment bases, pipe supports and auxiliary systems are installed and checked in the factory, so chillers and pumps are set and connected while site civil works run in parallel.

Product Details

The enclosure is a welded steel structure. Main and secondary base-frame beams run under the support points of the chillers, pumps and heat exchangers, the equipment bases are welded to the frame, and the load is checked against the water-filled operating weight and vibration rather than an average floor load. Frame and bases are blasted and coated together in the factory to an ISO 12944 C3–C5 system, and the equipment is bolted down or set on isolators on arrival. Lifting lugs sit on the base-frame side beams, four or eight depending on length.

Chiller plant enclosure interior before decking: pumps on equipment bases across the open beam grid, chiller at left

Openings for supply and return, make-up, drain and condensate lines are cut in the walls from your piping drawings, sleeved and sealed, and the pipe supports are fixed in the factory. The plant integrator installs the piping; ETENZ makes the openings, sleeves, seals and supports. Rock-wool insulation of 50–⁠120 mm is chosen for the climate and dew point, and it runs continuous where chilled-water pipes pass through the wall. The floor falls to drain channels with leak detection, and condensate and drain lines leave the enclosure separately.

A walk-in chiller plant enclosure is treated as a refrigeration machinery room. Refrigerant detectors sit low, near the chillers and valve joints, since R513A, R1234ze and R134a are heavier than air; above the alarm level they set off audible and visual alarms and start mechanical exhaust that draws from low level to outside. Emergency stop and emergency ventilation buttons are fitted inside and outside the door, and personnel doors open outward and self-close. Normal ventilation or air conditioning removes heat from pumps, drives and panels, with heaters for frost protection in cold climates. Detector count, alarm points and exhaust rates follow the refrigerant, its charge and the standard your designer names (EN 378, ISO 5149, ASHRAE 15 or GB/T 9237).

Lighting, emergency lighting, service sockets and auxiliary distribution are built in, with cable trays and the grounding conductor run in the factory. Chiller and pump switchboards can sit inside the enclosure or in a separate electrical module beside it. Entries for power, control and communication cables are prepared, and temperature, leak, refrigerant, door and fire signals are wired to a terminal box for the plant controls or your BMS.

Equipment doors and removable panels face the chillers, pumps and heat exchangers, and tube-pull space for shell-and-tube exchangers is kept inside or taken outside through an end door. Where a standard container is too narrow for service aisles on both sides, one long side is made fully openable or the enclosure is widened. A lifting beam or lifting points can be fitted overhead to take out a whole unit, and door sizes, locks and seals follow the equipment and the protection rating.

A plant too large for one enclosure is split into equipment, pump and electrical modules joined side by side or stacked two high, with the module-to-module pipe and cable connections prepared in the factory. Cooling towers and dry coolers stand on a separate steel roof platform, built with its stairs and guardrails. Single units that keep the ISO 20 ft or 40 ft high-cube outline can have CSC approval arranged per project and ship as ordinary containers, and a two-level plant also ships module by module and is stacked on site; widened or lengthened units travel as out-of-gauge cargo, with route and permits confirmed per project.

Delivery Scope Options

Scope 1

Enclosure Only (Interface-Ready)

The enclosure is built to your plant layout and equipment data, with equipment bases, door openings, pipe penetrations and cable entries prepared, for integrators who fit all mechanical and electrical work themselves.

Scope Includes:

Welded steel enclosure and base frame
Equipment bases to support points and operating weight
Equipment doors and removable panels
Pipe penetrations with sleeves
Cable entries and lifting points

Technical Specifications

Format
20 ft and 40 ft high cube; widened, lengthened, multi-module or two-level
ISO 668
Dimensions (20 ft / 40 ft high cube)
6058 / 12192 × 2438 × 2896
mm · ISO 668
Non-standard dimensions
To equipment size, operating weight, tube-pull and service space
mm
Base frame and equipment bases
To support points and water-filled operating weight; welded and coated in the factory
Roof / wall panels
2.0 galvanized / 1.6–⁠2.0 corrugated
mm
Insulation
Rock wool 50–⁠120 (to climate and dew point)
mm
Pipe penetrations
Openings, sleeves and seals set out from your piping drawings
Refrigerant safety
Leak detection, audible and visual alarm, mechanical exhaust (to the standard your designer names)
EN 378 / ISO 5149 / ASHRAE 15 / GB/T 9237
Ventilation and climate
Exhaust, louvers, air conditioning or frost heating, sized to heat load and climate
Drainage and leaks
Floor drainage, drain channels, leak detection
Power and lighting
Lighting, emergency lighting, sockets, auxiliary distribution, cable trays and grounding; chiller and pump switchboards per project
IEC 60364
Fire protection
Detection, alarm and suppression, type per project
Ingress protection
IP54 / IP55 (IP56 on request)
IEC 60529
Corrosion protection
C3–C5
ISO 12944
Design life
25
years
Shipping
CSC arranged per project for ISO-size units
CSC 1972
Warranty
12 (extendable to 24)
months

Product FAQs

Yes. ETENZ supplies the enclosure and its own subsystems, up to a chiller-plant-ready unit: structure, equipment bases, pipe supports and penetrations, lighting and power, ventilation and refrigerant alarms, fire protection and drainage, all installed and factory-checked. The chillers, pumps, heat exchangers, valves, piping and plant controls are selected, supplied, installed and commissioned by you or your plant integrator, and plant capacity and efficiency follow the equipment and design data.

That depends on the plant design. Typical contents are chillers, chilled-water and condenser-water pumps, plate heat exchangers, water treatment and pressurization units, valves and piping, switchboards and plant controls. For liquid-cooled data centers the enclosure may hold only plate heat exchangers and pumps, with dry coolers or cooling towers outside, and keep space, pipe openings and power circuits for chillers added later as trim cooling. The layout of bases, openings and service space follows that equipment list.

No. Size follows the equipment dimensions, operating weight, tube-pull length and service aisles. A plant that fits a high-cube container keeps the ISO 20 ft or 40 ft outline, which is the simplest to ship; a larger one becomes a widened or lengthened enclosure that ships as out-of-gauge cargo, or several modules joined on site.

Yes. Equipment, pump and electrical modules can be joined side by side, with the connections between modules prepared in the factory. Cooling towers or dry coolers on the roof stand on a separate steel platform with stairs and guardrails. On site the installer makes the module-to-module piping and cabling and commissions the plant.

R1234ze, R32 and R454B are mildly flammable (A2L). Electrical equipment and lighting inside the enclosure are then selected for the standard's ignition-source requirements, and anything that does not meet them is interlocked to switch off on a refrigerant alarm. Gas detection, alarms and the emergency exhaust fans stay powered: the alarm starts the exhaust and it keeps running, and the fans themselves are also selected for the ignition-source requirements. Detection and exhaust follow the stricter requirements of the standard your designer names. Non-flammable refrigerants such as R513A and R1233zd use the normal machinery-room arrangement. The chiller supplier and the designer choose the refrigerant; the enclosure is configured to that refrigerant and its charge.

The enclosure is insulated with rock wool, and the insulation runs continuous where chilled-water pipes pass through the wall. The floor falls to drain channels with leak sensors, and condensate and drain pipes leave the enclosure separately. Humid sites can add dehumidification or air conditioning.

Where noise matters, the walls get an acoustic lining and the intake and exhaust use acoustic louvers, sized from the chiller's sound data and the site limit. For air-cooled chillers, intake and discharge openings are sized for the condenser airflow, with the discharge pointed away from the intake so hot air does not recirculate.

Single units that keep the ISO 20 ft or 40 ft high-cube outline can have CSC approval arranged per project and ship as standard containers; since equipment doors and pipe openings change the box, the approval body decides between a supplementary approval and new tests. A two-level plant also ships module by module and is stacked on site, so whether each module can carry CSC approval depends on its outline and structure as shipped. Widened or lengthened units ship as out-of-gauge cargo without CSC, with route and permits confirmed per project.

Yes. Chiller manufacturers and plant integrators specify their own exterior color, nameplate and documents, and we build and integrate to your drawings with one build standard across a series.

The plant layout or equipment list (chiller, pump and heat exchanger dimensions, weights, support points and tube-pull lengths), the piping diagram and connection positions, refrigerant type and charge, heat release and electrical loads, site climate and altitude, transport limits and the codes of the destination market. If some data is missing, we start from the equipment list with an enclosure proposal and close the open points one by one.

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