Dual-loop rooftop BESS chiller: 12 top fans in two rows, side intake grilles, junction box and pipe ports at one end
ISO 14001
ISO 14001
ISO 45001
ISO 45001
ISO 9001
ISO 9001

Rooftop BESS Chiller (40 kW / 40+30 kW)

For BESS integrators and enclosure builders — the chiller sits on the roof and frees the interior; one dual-loop unit cools both batteries and PCS.

Battery Energy Storage StationHigh-Density Compute Equipment EnclosureSite Cooling & Security Support

Key Metrics

40 / 40+30kW
Cooling
Enclosure roof
Mounting
-30 to +55°C
Ambient
≈ 700kg
Weight

Product Features

Roof-mounted

The whole unit stands outside on the roof, so neither the interior nor the end walls give up space to cooling plant — it stays free for battery racks, PCS and distribution.

Product Details

The 40+30 kW model contains two independent R32 refrigeration circuits, each charged with 2400 g, one for the battery side and one for the PCS side. At 45 °C ambient the battery side supplies 18 °C coolant at 240 L/min @ 140 kPa for a rated 40 kW; the PCS side supplies 55 °C coolant at 70 L/min @ 80 kPa for a rated 30 kW. Both pumps are PWM speed-controlled, with speed set by the BMS. The two loops use different connection sizes — Φ64 quick-clamp couplings on the battery side, Φ50.5 on the PCS side — so each site pipe can only meet its own loop.

Dual-loop chiller schematic: one unit feeding separate battery-side and PCS-side coolant loops

Two circuits, two supplies: 18 °C to the battery side, 55 °C to the PCS side

Both sides of the unit are intake grilles and the top carries axial fans — 7 on the 40 kW model, 12 on the 40+30 kW model. Air is drawn in at the sides, passes the condensers and is blown upward by the fans. On the roof, keep the space in front of both intakes open rather than against a sun canopy, cable tray or neighbouring equipment; where enclosures stand side by side, set their spacing for intake air and service access together. Fan guards and side grilles are blown clean with compressed air every two months.

The unit occupies 2506 × 1842 mm and weighs about 700 kg; on the 40 kW outline drawing, 20 Φ10 slotted holes fix the base to the mounting surface. On a 20 ft BESS enclosure it sits within the roof outline with room left around it for cabling and service. At the enclosure design stage ETENZ lays out the roof mounting beams from the unit weight and hole pattern, and issues the roof-to-beam connections, penetration positions and watertight seals on the same drawings, so the chiller can be installed and tested with the enclosure in the factory.

All connections are at one end. The 40 kW model has one Φ64 quick-clamp coupling each for supply and return, plus a CQC14 fill port; the 40+30 kW model has Φ64 on the battery side and Φ50.5 on the PCS side. The external junction box holds three terminal groups: three-phase 380 V power in, a commissioning output and an RS485 communication output. The dual-loop model draws 38 A at full load and is protected by a 50 A four-pole circuit breaker, fed through 10 mm² single-core power cable with an earth conductor of the same size. The enclosure's auxiliary distribution reserves this circuit, and the pipework enters at the roof penetration to reach the battery-rack manifolds and the PCS cooling connections.

Control is on supply temperature: the battery side defaults to 18 °C, can be set between 15 and 35 °C and is held within ±1 °C. In normal operation the unit follows BMS commands and switches to local automatic control if communication is lost. With a cooling demand the compressor and pump run; with a heating demand the pump and electric heater run, delivering 12 kW of heat; with neither, or on a BMS self-circulation command, the pump keeps turning at low speed. Cooling takes priority over heating, the two never run together, and switching is time-delayed. On the 40+30 kW model the 8 L reservoir starts topping up when return pressure falls below 0.3 bar and stops when pressure recovers to 0.8 bar or the reservoir level runs low.

Same footprint as the dual-loop model, 269 mm tall and with one coolant loop — the fit for enclosures whose PCS is air-cooled and where only the batteries need liquid cooling. At 45 °C ambient it supplies 18 °C coolant for 40 kW of cooling, with more than 240 L/min of flow, more than 20 m of external head and a cooling COP above 1.8. Electrical components are rated IP56 and the corrosion class is C4-⁠M; above 2000 m capacity is derated by 3% for every further 1000 m, up to 4000 m.

Delivery Scope Options

Scope 1

Equipment supply

The model is selected against the battery-side and PCS-side heat loads, supply temperatures and flows, then supplied as a complete unit with outline and interface drawings, the communication protocol description, the factory test report and the certificate of conformity.

Scope Includes:

Outline and interface drawings
Communication protocol description
Factory test report

Specification Comparison

Detailed technical specification comparison to help you choose the most suitable model configuration

Coolant loops
Single loop
Rated cooling capacity
40 (18 °C supply, 45 °C ambient)
kW
Rated cooling power input
—
kW
Cooling COP
> 1.8
Rated heating capacity
12
kW
Supply temperature
15–⁠35, accuracy ±1
°C
Supply flow
> 240
L/min
External head
> 20
m
Coolant
50% ethylene glycol solution
Pipe connections
Φ64 quick clamp × 2, CQC14 fill port
Power supply
3-phase 380 V ±10%, 50/60 Hz
Ambient operating temperature
-30 to +55
°C
Operating altitude
≤ 4000 (derated 3% per 1000 m above 2000 m)
m
Top fans
7
units
Noise
≤ 85
dB(A)
Ingress protection
Electrical components IP56
IEC 60529
Corrosion class
C4-⁠M
ISO 12944
Refrigerant
R32
Communication
RS485 (CAN optional)
Footprint (L × W)
2506 × 1842
mm
Unit height
269
mm
Weight
< 700
kg
Finish
RAL 9010 fine texture

Product FAQs

A rooftop unit takes no interior space and needs no large opening in the end wall, which suits enclosures whose length is reserved for battery racks or whose end walls carry doors or service access. The trade-off is that the roof carries the unit's load and the overall enclosure height increases. An end-wall unit leaves the enclosure's outline height unchanged and keeps transport simpler. Both can be designed together with the enclosure; the choice follows the interior layout and the transport route.

With the chiller fitted, the enclosure is taller than a standard container and can no longer be booked as a standard box at sea. Two approaches are common: the chiller is packed separately, ships with the enclosure and is lifted into place on site, or the whole enclosure travels as out-of-gauge cargo. The approach is agreed at contract stage to suit the project's transport route.

Systems where both the batteries and the PCS are liquid-cooled and installed in the same enclosure; the rated capacity and supply temperature of each loop are in the specification table. Where the PCS is air-cooled, the 40 kW single-loop model is the better fit.

Yes. At low ambient temperatures the electric heater warms the coolant, which is an ethylene glycol solution; the lower ambient limit is in the specification table.

Yes. Above 2000 m the unit is selected with derating; the altitude limit and the derating rate are in the specification table.

The supply and return connections pass through the roof to the main header inside the enclosure, and from there distribution manifolds and hoses with quick couplings run to each battery pack. The cold plates inside the packs come with the battery packs; manifolds, hoses and quick couplings can be supplied within the project scope.

The unit communicates over RS485 (CAN reserved), and the 40+30 kW model sets its operating mode over Modbus. Supply temperature set point, mode changes and pump speed can all be commanded by the BMS, and the unit switches to local control if communication is lost. The point list is agreed per project.

It can be assessed as the cooling source for a liquid-cooled compute enclosure: selection follows the servers' required supply temperature, heat load and redundancy, and the settable supply temperature range is in the specification table. Where the servers accept a higher supply temperature and the local climate suits free cooling, a dry cooler is often the better choice.

Battery-side and PCS-side heat loads, the required supply temperature and flow, the site's maximum and minimum temperatures and altitude, the power supply (380 V at 50 Hz or 60 Hz), the communication protocol, colour and corrosion class, the quantity, and whether the chiller is supplied on its own or integrated with the BESS enclosure.

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