Triangular wound core oil-immersed transformer with hexagonal tank

Triangular Wound Core Oil-Immersed Transformer

For distribution contractors, panel builders and industrial project owners: the ETENZ triangular wound core oil-immersed transformer covers 30–2500 kVA at 10 kV, with three limbs arranged as an equilateral triangle in space, flux paths of equal length and no joint air gaps, bringing no-load current down by close to an order of magnitude against a planar core of the same rating.

Package SubstationDistributed Node Power Supply

Key Metrics

30–2500kVA
Capacity
10kV
Voltage
0.15%
No-load current
4.0 / 4.5 / 5.5%
Impedance

Product Features

Feature icon

Low no-load current

No-load current at 630 kVA is 0.15% against 1.1% for the planar-core S13 of the same rating; at 30 kVA it is 0.30% against 2.3%. A small magnetising current means less reactive power drawn from the system at no load, a smaller inrush on energising, and less harmonic content carried in by the magnetising current.

Feature icon

Low no-load current

No-load current at 630 kVA is 0.15% against 1.1% for the planar-core S13 of the same rating; at 30 kVA it is 0.30% against 2.3%. A small magnetising current means less reactive power drawn from the system at no load, a smaller inrush on energising, and less harmonic content carried in by the magnetising current.

Product Details

The leading S is three-phase oil-immersed, the digits that follow are the performance-level code, and M·L marks the fully sealed triangular wound core — M for fully sealed and L for the spatial core, written together. Rated capacity and rated high voltage follow the code. S13-M·L-630/10 therefore reads: three-phase oil-immersed, performance level 13, fully sealed triangular wound core, 630 kVA, 10 kV. The same family also carries S11-M·L, whose capacities reach 2500 kVA.

S13-M·L triangular wound core oil-immersed transformer type designation broken down position by position

In a conventional planar core the three limbs stand in a row and the centre limb has a shorter flux path than the outer two, so the three magnetising currents are unequal by construction, the middle phase drawing the least. The spatial arrangement sets the three limbs at the corners of an equilateral triangle: the three paths are equal in length and as short as they can be, and the asymmetry simply does not arise. The winding method removes a second source of reluctance. Silicon steel strip is wound continuously along the flux path, the direction of easy magnetisation follows the magnetic circuit exactly, and no air gap is left by a lamination joint — in a stacked core the flux lines have to cross the gap between laminations at every joint, and both reluctance and local loss concentrate there. The two together land on no-load current: 1.1% down to 0.15% at 630 kVA, and 2.3% down to 0.30% at 30 kVA, close to an order of magnitude in both cases.

S11-M·L covers 30 to 2500 kVA; S13-M·L stops at 1600 kVA, and the two capacity steps above that exist only as S11-M·L. At the same rating the S13-M·L sits one step lower in no-load loss — 570 W against 810 W at 630 kVA, 80 W against 100 W at 30 kVA — while load loss is the same for both. No-load current is also lower on the S13-M·L, 0.15% at 630 kVA against 0.20%. So where 2000 or 2500 kVA needs the spatial construction, S11-M·L is the only route; at 1600 kVA and below, where the no-load figures matter, S13-M·L is the choice.

The core is triangular, so the tank is made hexagonal and the projected outline differs from a conventional rectangular tank. At 630 kVA the overall dimensions are 1395×1210×1649 mm and the total weight is 2085 kg. That shape needs attention in two places. Foundation and fence are set out from the actual outline, and the foundation drawing of a rectangular unit of the same rating cannot simply be reused; where the unit sits inside a package substation or a prefabricated module, ETENZ checks the clear height of the transformer room, the maintenance aisle and the cooling air path against the hexagonal outline, the diagonal dimension in particular. On a retrofit where the unit is replaced in place, measure the wheel gauge and the usable ground outline of the old foundation before fixing the type.

Delivery Scope Options

Scope 1

Single Unit or Complete Package Supply

Transformers are supplied as single units against the order schedule, or as a complete package together with the protective enclosure, the temperature controller and the cooling fans. The active part is wound, assembled and routine-tested at the works and shipped as a complete unit; the assembly interface for the accessories follows the transport conditions. Where the transformer is to arrive together with a prefabricated power module, the E-House line takes on the enclosure, the internal arrangement and the foundation fixing, and the transformer is delivered as equipment housed within it.

Scope Includes:
Single unit or complete package
Complete-unit shipment and assembly interface
Foundation and fixing interface
In-cabin delivery handled by the E-House line
Scope 1

Single Unit or Complete Package Supply

Transformers are supplied as single units against the order schedule, or as a complete package together with the protective enclosure, the temperature controller and the cooling fans. The active part is wound, assembled and routine-tested at the works and shipped as a complete unit; the assembly interface for the accessories follows the transport conditions. Where the transformer is to arrive together with a prefabricated power module, the E-House line takes on the enclosure, the internal arrangement and the foundation fixing, and the transformer is delivered as equipment housed within it.

Scope Includes:
Single unit or complete package
Complete-unit shipment and assembly interface
Foundation and fixing interface
In-cabin delivery handled by the E-House line

Technical Specifications

Product form
Three-phase fully sealed oil-immersed transformer with a triangular wound core
Rated capacity (S11-M·L)
30–2500 kVA
Rated capacity (S13-M·L)
30–1600 kVA
Rated high voltage
10 kV
Rated low voltage
0.4 kV
Off-circuit tapping range
±5% or ±2×2.5%
Vector group
Dyn11, Yzn11 or Yyn0
Short-circuit impedance
4.0% (≤500 kVA); 4.5% (630–2000 kVA); 5.5% (2500 kVA, S11-M·L)
No-load current (630 kVA)
S13-M·L 0.15%; S11-M·L 0.20%
No-load current (30 kVA)
S13-M·L 0.30%; S11-M·L 0.33%
No-load loss (630 kVA)
S13-M·L 570 W; S11-M·L 810 W
Load loss (630 kVA)
6200 W, the same for both series
Against a planar core of the same rating (630 kVA)
No-load and load loss identical; no-load current 0.15% against 1.1%
Core construction
Continuously wound silicon steel strip, three limbs in an equilateral triangle, no joint air gap in the magnetic circuit
Tank construction
Fully sealed hexagonal tank
Overall dimensions (630 kVA, S13-M·L)
1395×1210×1649 mm
Total weight (630 kVA, S13-M·L)
2085 kg (core and windings 1352 kg, oil 414 kg)
Mounting dimensions (630 kVA)
E1 550 mm, E2 820 mm, anchor hole diameter 19 mm
Cooling
ONAN oil-immersed natural cooling
Service conditions
Outdoor; maximum +40 °C, minimum −25 °C, altitude not above 1000 m

Product FAQs

Not on the electricity bill. No-load and load loss of the S13-M·L are cell for cell the same as the S13 of that rating — 570 W and 6200 W at 630 kVA — so the annual energy cost calculated from loss comes out the same. What it lowers is no-load current: 1.1% down to 0.15% at 630 kVA. What that buys is less reactive power at no load, a smaller inrush on energising and lower magnetising harmonics, not kilowatt-hours. To save money on loss, compare loss generations or an amorphous core instead.

Three things. Less magnetising reactive power drawn at no load, which adds up across a distribution network of scattered substations at low load factor and eases the reactive burden on the lines and the transformer upstream. A lower inrush multiple on energising, which is easier on upstream protection settings and on installations switched frequently. And a magnetising current rich in third harmonic by nature: a smaller current injects less of it, which helps sensitive loads on the same busbar.

Start from the capacity. S13-M·L stops at 1600 kVA, and 2000 and 2500 kVA exist only as S11-M·L. At 1600 kVA and below, the S13-M·L is one step lower in no-load loss (570 W against 810 W at 630 kVA) and lower in no-load current as well (0.15% against 0.20%), while load loss is the same for both. Where the no-load figures matter, take the S13-M·L.

The projected outline differs from a conventional rectangle, so foundation and fence are set out from the actual shape and the foundation drawing of a rectangular unit of the same rating cannot simply be reused. At 630 kVA the overall dimensions are 1395×1210×1649 mm, total weight 2085 kg, mounting dimensions E1 550 mm and E2 820 mm. Inside a package substation or a prefabricated module, check the clear height of the transformer room, the maintenance aisle and the cooling air path against the hexagonal outline, particularly the diagonal dimension. Before an in-place replacement, measure the wheel gauge and the usable ground outline of the old foundation.

The construction favours it. At a lamination joint the flux lines have to cross the gap between laminations, and that is one of the concentrated sources of magnetostrictive noise; a continuously wound magnetic circuit has no such joints, and with the three flux paths symmetrical as well the noise of the unit itself is lower than a stacked construction of the same rating. The specific sound level follows the capacity chosen, and the level actually reaching the site boundary or a sensitive receiver also depends on installation position, ambient acoustics and distance attenuation, and is calculated per project.

Yes. Where it travels with the module, the prefabricated power module line takes on the enclosure, the internal arrangement and the foundation fixing, and the transformer leaves the works as equipment inside it. An oil-immersed unit inside a module needs an oil pit or oil-retention arrangement sized on the oil volume; the hexagonal outline has a noticeable effect on the clear space of the transformer room and on how the aisles are laid out, so it is settled in one pass from the actual outline at the layout drawing stage.

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